|
Type: Grinders, Ball Manuf: D-F Model: FSG-63 FSG32H 90 to 340mm (3.54" to 13.38"). FSG63H 260 to 630mm (10.23: to 24.8"). FSG100H 600 to 1070mm (23.63" to 42.13"). The model FSG63H will be displayed at IMTS in September, booth S9182. FSG32H CNC Ball Grinding Machine Technical Contract Technical description, parameters and configuration Technical description Parameters and configuration Basic parameters Standard configuration Optional configuration Standard technique documents List of major equipment and parts suppliers 1. Technical description, parameters and configuration 1.1 Technical description FSG32H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ90～φ340. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement. Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation. Body: The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance. Spindle: High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type. Machining table: High precision rotary NC table features with its high rotary precision, reliable quality and stable performance. Fixture: Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively. Drive: The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy. System: High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the user’s CNC machining required functions and auxiliary functions. Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 “external grinding machine chapter 2: technical conditions” and GB/T4685－2007 “Accuracy inspection of external grinding machine”. 1.2 Parameters and configuration 1.2.1 Basic parameters Item Unit Parameters Note Processing scope travel（X/Y/Z） mm 300×200×250 Spindle center to machining table mm 200400 Machining range mm Φ90～φ340 （2″～8″） Worktable Size mm Φ320 Max. Loading Capacity kg 350 Speed Max. rpm 22.2 Spindle Spindle speed rpm 10-4000 Spindle taper 1:5 Spindle motor kW 11/15 Speed Rapid traverse speed（X/Y/Z） m/min 30/24/30 Cutting feed speed mm/min 110000 Precision Positioning accuracy X-axis mm 0.008 Positioning accuracy Y-axis mm 0.008 Repeatability X-axis mm 0.004 Repeatability Y-axis mm 0.004 1. Others Power Capacity kVA 20 Machine Weight kg 5000 NC system SIEMENS 802D 1.2.2 Standard configuration No. Name Qty Remarks 1 SIEMENS 802D 1 2 Hand-held operating unit 1 3 Water tank 1 4 Hydraulic center 1 5 Nitrogen balance system 1 6 Automatic lubrication system 1 7 Ball grinding head (Grinding piece not inc.) ﹨ One set of each 2″～8″ 8 Tri-color lamp 1 9 Lighting system 1 10 Random appendix 1 11 Standard technique documents 2 Paper and CD documentation 12 1 1.2.3 Optional configuration No. Item name and specification Qty Remarks 1 2 3 4 5 6 7 8 9 10 1.2.4、Standard Technical Documents（Paper and CD） No. Name and specification Qity Remarks 1 Packing list 1 Only paper document provided 2 Qualification certificate 1 3 Operation manual (mechanical part) 1 4 Operation manual (hydraulic part) 1 5 Operation manual (electrical part) 1 6 Electric manual 1 7 Operation manual for CNC system 1 8 Outsourcing parts manual 1 One month after contract 9 Drawings of foundation and shape 10 2.List of major equipment and parts suppliers No. Name and specification Supplier Remarks 1 SIEMENS 802D SIEMENS 2 Spindle unit Taiwan 3 Ball screw bearing Japan 4 NC rotary table Taiwan 5 Ball screw Taiwan 6 Linear guide Taiwan 7 Hydraulic center Taiwan 8 Lubrication system BIJUR (China) 9 Water tank China FSG63H CNC Ball Grinding Machine Technical Contract Technical description, parameters and configuration Technical description Parameters and configuration Basic parameters Standard configuration Optional configuration Standard technique documents List of major equipment and parts suppliers 1. Technical description, parameters and configuration 1.1 Technical description FSG63H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ260～φ630. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement. Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation. Body: The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance. Spindle: High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type. Machining table: High precision rotary NC table features with its high rotary precision, reliable quality and stable performance. Fixture: Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively. Drive: The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy. System: High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the user’s CNC machining required functions and auxiliary functions. Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 “external grinding machine chapter 2: technical conditions” and GB/T4685－2007 “Accuracy inspection of external grinding machine”. 1.2 Parameters and configuration 1.2.1 Basic parameters Item Unit Parameters Note Processing scope travel（X/Y/Z） mm 400×200×300 Spindle center to machining table mm 220420 Machining range mm φ320～φ630 8～16″ Worktable Size mm φ550 Max. Loading Capacity kg 800 Speed Max. rpm 33.3 Spindle Spindle speed rpm 10-3000 Spindle taper 1:5 Spindle motor kW 15/18.5 Speed Rapid traverse speed（X/Y/Z） m/min 8/18/30 Cutting feed speed mm/min 15000 precision Positioning accuracy X-axis mm mm 0.008 Positioning accuracy Y-axis 0.008 Repeatability X-axis mm mm 0.004 Repeatability Y-axis 0.004 Others Power capacity kV A 30 Cooling tank capacity L 300 Dimension（Length × Breadth × Height） mm 2660×3700×2400 Machine weight kg 7000 NC system SIEMENS 802D 1.2.2 Standard configuration No. Name Qty Remarks 1 SIEMENS 802D 1 2 Hand-held operating unit 1 3 Water tank 1 4 Hydraulic center 1 5 Nitrogen balance system 1 6 Automatic lubrication system 1 7 Ball grinding head(Grinding piece not inc.) ﹨ One set of each 8〞,10〞,12〞,14〞,16〞 8 Tri-color lamp 1 9 Lighting system 1 10 Random appendix 1 11 Standard technique documents 2 Paper and CD documentation 12 Base installation package 1 1.2.3 Optional configuration No. Item name and specification Qty Remarks 1 2 3 4 5 6 7 8 9 10 1.2.4、Standard Technical Documents（Paper and CD） No. Name and specification Qty Remarks 1 Packing list 1 Only paper document provided 2 Qualification certificate 1 3 Operation manual (mechanical part) 1 4 Operation manual (hydraulic part) 1 5 Operation manual (electrical part) 1 6 Electric manual 1 7 Operation manual for CNC system 1 8 Outsourcing parts manual 1 One month after contract 9 Drawings of foundation and shape 10 2.List of major equipment and parts suppliers No. Name and specification Supplier Remarks 1 SIEMENS 802D SIEMENS 2 Spindle unit Taiwan 3 Ball screw bearing Japan 4 NC rotary table Taiwan 5 Ball screw Taiwan 6 Linear guide Taiwan 7 Hydraulic center Taiwan 8 Lubrication system BIJUR (China) 9 Water tank China FSG100H CNC Ball Grinding Machine Technical Contract Technical description, parameters and configuration Technical description Parameters and configuration Basic parameters Standard configuration Optional configuration Standard technique documents List of major equipment and parts suppliers 1. Technical description, parameters and configuration 1.1 Technical description FSG100H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts of φ600～φ1070. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement. Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation. Body: The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance. Spindle: High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type. Machining table: High precision rotary NC table features with its high rotary precision, reliable quality and stable performance. Fixture: Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively. Drive: The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy. System: High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the user’s CNC machining required functions and auxiliary functions. Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection conditions for machining centers," JB/T7418.2－2007 “external grinding machine chapter 2: technical conditions” and GB/T4685－2007 “Accuracy inspection of external grinding machine”. 1.2 Parameters and configuration 1.2.1 Basic parameters Item Unit Parameters Note Processing scope travel（X/Y/Z） mm 500×300×400 Spindle center to machining table mm 250550 Machining range mm Φ600～φ1070 （16″～28″） Worktable Size mm Φ800 Max. Loading Capacity kg 3000 Speed Max. rpm 11.1 Spindle Spindle speed rpm 10-1500 Spindle taper 1:5 Spindle motor kW 18.5/22 Speed Rapid traverse speed（X/Y/Z） m/min 30/20/30 Cutting feed speed mm/min 110000 Precision Positioning accuracy X-axis mm 0.012 Positioning accuracy Y-axis 0.012 Repeatability X-axis mm 0.006 Repeatability Y-axis 0.006 Others Power capacity kV A 35 Machine weight kg 8000 NC system SIEMENS 802D 1.2.2 Standard configuration No. Name Qty Remarks 1 SIEMENS 802D 1 2 Hand-held operating unit 1 3 Water tank 1 4 Hydraulic center 1 5 Nitrogen balance system 1 6 Automatic lubrication system 1 7 Ball grinding head(Grinding piece not inc.) ﹨ One set of each 16″～28″ 8 Tri-color lamp 1 9 Lighting system 1 10 Random appendix 1 11 Standard technique documents 2 Paper and CD documentation 12 Base installation package 1 1.2.3 Optional configuration No. Item name and specification Qty Remarks 1 2 3 4 5 6 7 8 9 10 1.2.4、Standard Technical Documents（Paper and CD） No. Name and specification Qity Remarks 1 Packing list 1 Only paper document provided 2 Qualification certificate 1 3 Operation manual (mechanical part) 1 4 Operation manual (hydraulic part) 1 5 Operation manual (electrical part) 1 6 Electric manual 1 7 Operation manual for CNC system 1 8 Outsourcing parts manual 1 One month after contract 9 Drawings of foundation and shape 10 2.List of major equipment and parts suppliers No. Name and specification Supplier Remarks 1 SIEMENS 802D SIEMENS 2 Spindle unit Taiwan 3 Ball screw bearing Japan 4 NC rotary table Taiwan 5 Ball screw Taiwan 6 Linear guide Taiwan 7 Hydraulic center Taiwan 8 Lubrication system BIJUR (China) 9 Water tank China |