Type: Grinders, Ball
Manuf: D-F
Model: FSG-63
Seller Stock #: NEW (disregard

FSG32H 90 to 340mm (3.54" to 13.38").
FSG63H 260 to 630mm (10.23: to 24.8").
FSG100H 600 to 1070mm (23.63" to 42.13").

The model FSG63H will be displayed at IMTS in September, booth S9182. 

FSG32H
CNC Ball Grinding Machine
Technical Contract

   Technical description, parameters and configuration
   Technical description
   Parameters and configuration
   Basic parameters
   Standard configuration
   Optional configuration
   Standard technique documents
   List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG32H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ90~φ340. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance. 
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the user’s CNC machining required functions and auxiliary functions.
    Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection  conditions for machining centers," JB/T7418.2-2007 “external grinding machine chapter 2:  technical conditions” and GB/T4685-2007 “Accuracy inspection of external grinding machine”.

1.2 Parameters and configuration
1.2.1 Basic parameters
Item   Unit   Parameters   Note
Processing scope   travel(X/Y/Z)   mm   300×200×250   
   Spindle center to machining table   mm   200400   
   Machining range   mm   Φ90~φ340           (2″~8″)
Worktable   Size   mm   Φ320   
   Max. Loading Capacity   kg   350   
   Speed Max.   rpm   22.2   
Spindle   Spindle speed   rpm   10-4000   
   Spindle taper      1:5   
   Spindle motor    kW   11/15   
Speed   Rapid traverse speed(X/Y/Z)   m/min   30/24/30    
   Cutting feed speed    mm/min   110000   
Precision   Positioning accuracy X-axis   mm   0.008   

   Positioning accuracy Y-axis   mm   0.008   
   Repeatability X-axis   mm   0.004   
   Repeatability Y-axis   mm   0.004   
1.   
Others   Power Capacity   kVA   20   
   Machine Weight   kg   5000   
   NC system      SIEMENS 802D   

1.2.2  Standard configuration
No.   Name   Qty   Remarks
1   SIEMENS 802D   1   
2   Hand-held operating unit   1   
3   Water tank   1   
4   Hydraulic center   1   
5   Nitrogen balance system   1   
6   Automatic lubrication system   1   
7   Ball grinding head (Grinding piece not inc.)   ﹨   One set of each 2″~8″
8   Tri-color lamp   1   
9   Lighting system   1   
10   Random appendix   1   
11   Standard technique documents   2   Paper and CD documentation
12      1   

1.2.3  Optional configuration
No.   Item name and specification   Qty   Remarks
1         
2         
3         
4         
5         
6         
7         
8         
9         
10         


1.2.4、Standard Technical Documents(Paper and CD)

No.   Name and specification   Qity   Remarks
1   Packing list   1   Only paper document provided
2   Qualification certificate   1   
3   Operation manual (mechanical part)   1   
4   Operation manual (hydraulic part)   1   
5   Operation manual (electrical part)   1   
6   Electric manual   1   
7   Operation manual for CNC system   1   
8   Outsourcing parts manual   1   One month after contract
9   Drawings of foundation and shape      
10         
         
         
         
         

2.List of major equipment and parts suppliers
No.   Name and specification   Supplier   Remarks
1   SIEMENS 802D   SIEMENS   
2   Spindle unit   Taiwan   
3   Ball screw bearing   Japan   
4   NC rotary table   Taiwan   
5   Ball screw   Taiwan   
6   Linear guide   Taiwan   
7   Hydraulic center   Taiwan   
8   Lubrication system   BIJUR (China)   
9   Water tank   China   


FSG63H
CNC Ball Grinding Machine
Technical Contract

   Technical description, parameters and configuration
   Technical description
   Parameters and configuration
   Basic parameters
   Standard configuration
   Optional configuration
   Standard technique documents
   List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG63H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts ofφ260~φ630. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance. 
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the user’s CNC machining required functions and auxiliary functions.
    Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection  conditions for machining centers," JB/T7418.2-2007 “external grinding machine chapter 2:  technical conditions” and GB/T4685-2007 “Accuracy inspection of external grinding machine”.
1.2 Parameters and configuration
1.2.1 Basic parameters
Item   Unit   Parameters   Note
Processing scope   travel(X/Y/Z)   mm   400×200×300   
   Spindle center to machining table   mm   220420   
   Machining range   mm   φ320~φ630           8~16″
Worktable   Size   mm   φ550   
   Max. Loading Capacity   kg   800   
   Speed Max.   rpm   33.3   
Spindle   Spindle speed   rpm   10-3000   
   Spindle taper      1:5   
   Spindle motor    kW   15/18.5   
Speed   Rapid traverse speed(X/Y/Z)   m/min   8/18/30    
   Cutting feed speed    mm/min   15000   
precision   Positioning accuracy X-axis   mm
mm   0.008   

   Positioning accuracy Y-axis      0.008   
   Repeatability X-axis   mm
mm   0.004   

   Repeatability Y-axis      0.004   
Others   Power capacity   kV A   30   
   Cooling tank capacity   L   300   
   Dimension(Length × Breadth × Height)   mm   2660×3700×2400   
   Machine weight   kg   7000   
   NC system      SIEMENS 802D   

1.2.2  Standard configuration
No.   Name   Qty   Remarks
1   SIEMENS 802D   1   
2   Hand-held operating unit   1   
3   Water tank   1   
4   Hydraulic center   1   
5   Nitrogen balance system   1   
6   Automatic lubrication system   1   
7   Ball grinding head(Grinding piece not inc.)   ﹨   One set of each 8〞,10〞,12〞,14〞,16〞
8   Tri-color lamp   1   
9   Lighting system   1   
10   Random appendix   1   
11   Standard technique documents   2   Paper and CD documentation
12   Base installation package   1   

1.2.3  Optional configuration
No.   Item name and specification   Qty   Remarks
1         
2         
3         
4         
5         
6         
7         
8         
9         
10         

1.2.4、Standard Technical Documents(Paper and CD)

No.   Name and specification   Qty   Remarks
1   Packing list   1   Only paper document provided
2   Qualification certificate   1   
3   Operation manual (mechanical part)   1   
4   Operation manual (hydraulic part)   1   
5   Operation manual (electrical part)   1   
6   Electric manual   1   
7   Operation manual for CNC system   1   
8   Outsourcing parts manual   1   One month after contract
9   Drawings of foundation and shape      
10         
         



2.List of major equipment and parts suppliers
No.   Name and specification   Supplier   Remarks
1   SIEMENS 802D   SIEMENS   
2   Spindle unit   Taiwan   
3   Ball screw bearing   Japan   
4   NC rotary table   Taiwan   
5   Ball screw   Taiwan   
6   Linear guide   Taiwan   
7   Hydraulic center   Taiwan   
8   Lubrication system   BIJUR (China)   
9   Water tank   China   


FSG100H
CNC Ball Grinding Machine
Technical Contract

   Technical description, parameters and configuration
   Technical description
   Parameters and configuration
   Basic parameters
   Standard configuration
   Optional configuration
   Standard technique documents
   List of major equipment and parts suppliers

1. Technical description, parameters and configuration
1.1 Technical description
FSG100H is a kind of medium size CNC ball grinding machine. The machine can automatically complete the surface grinding process in a single set-up and suitable for the ball parts of φ600~φ1070. The machine mainly consists of bed, column, spindle box and NC rotary table. Machine movements are as follows: the slide does the X-direction movement, column does the Z-direction movement and spindle box does the Y-direction movement.
Workpiece is fixed on the table which is fixed on the slide and rotaries with the table. Grinding head is installed on the spindle and the grinding process is completed through the grinding head and table rotation.
Body:
The machining center adopts the structure of movable column, overall body with ribs and frame column and features with its high rigidity, high stability and high reliability. The machine also has the functions of large chip flow, enclosed protection, pleasant appearance, convenient operation and maintenance. 
Spindle:
High-accuracy and big-power spindle unit from Taiwan provides the machine high accuracy. Spindle transmission adopts belt-type.
Machining table:
High precision rotary NC table features with its high rotary precision, reliable quality and stable performance.
Fixture:
Unique fixture design can meet various process demand; the fixture is easy to install, works stably and can improve machining efficiency and precision effectively.
Drive:
The precision ball screws driven by motors with the direct-connect mode, and the preload installation further improves the transmission rigidity and positioning accuracy. Used linear rolling guide in three linear axes, the machine has small vibration during high-speed feed, no crawling when low-speed feed, and good stability of a high accuracy.
System:
High quality SIEMENS 802D numerical control system is equipped to ensure the stability of machine tool control and also ensure the user’s CNC machining required functions and auxiliary functions.
  Machining processes of all parts and quality of the finished product meet the drawings and relevant technical requirements .Its safety standards accord to GB15760-2004 "Metal Cutting Machine Tool Safety General technical conditions," and its accuracy standards accord to GB/T17421-2000 "General Inspection for Machine tools" , JB/T8771-1998 " Inspection  conditions for machining centers," JB/T7418.2-2007 “external grinding machine chapter 2:  technical conditions” and GB/T4685-2007 “Accuracy inspection of external grinding machine”.
1.2 Parameters and configuration
1.2.1 Basic parameters
Item   Unit   Parameters   Note
Processing scope   travel(X/Y/Z)   mm   500×300×400   
   Spindle center to machining table   mm   250550   
   Machining range   mm   Φ600~φ1070           (16″~28″)
Worktable   Size   mm   Φ800   
   Max. Loading Capacity   kg   3000   
   Speed Max.   rpm   11.1   
Spindle   Spindle speed   rpm   10-1500   
   Spindle taper      1:5   
   Spindle motor    kW   18.5/22   
Speed   Rapid traverse speed(X/Y/Z)   m/min   30/20/30    
   Cutting feed speed    mm/min   110000   
Precision   Positioning accuracy X-axis   mm   0.012   

   Positioning accuracy Y-axis      0.012   
   Repeatability X-axis   mm   0.006   

   Repeatability Y-axis      0.006   
Others   Power capacity   kV A   35   
   Machine weight   kg   8000   
   NC system      SIEMENS 802D   


1.2.2  Standard configuration
No.   Name   Qty   Remarks
1   SIEMENS 802D   1   
2   Hand-held operating unit   1   
3   Water tank   1   
4   Hydraulic center   1   
5   Nitrogen balance system   1   
6   Automatic lubrication system   1   
7   Ball grinding head(Grinding piece not inc.)   ﹨   One set of each 16″~28″
8   Tri-color lamp   1   
9   Lighting system   1   
10   Random appendix   1   
11   Standard technique documents   2   Paper and CD documentation
12   Base installation package   1   

1.2.3  Optional configuration
No.   Item name and specification   Qty   Remarks
1         
2         
3         
4         
5         
6         
7         
8         
9         
10         

1.2.4、Standard Technical Documents(Paper and CD)

No.   Name and specification   Qity   Remarks
1   Packing list   1   Only paper document provided
2   Qualification certificate   1   
3   Operation manual (mechanical part)   1   
4   Operation manual (hydraulic part)   1   
5   Operation manual (electrical part)   1   
6   Electric manual   1   
7   Operation manual for CNC system   1   
8   Outsourcing parts manual   1   One month after contract
9   Drawings of foundation and shape      
10         
         
         


2.List of major equipment and parts suppliers
No.   Name and specification   Supplier   Remarks
1   SIEMENS 802D   SIEMENS   
2   Spindle unit   Taiwan   
3   Ball screw bearing   Japan   
4   NC rotary table   Taiwan   
5   Ball screw   Taiwan   
6   Linear guide   Taiwan   
7   Hydraulic center   Taiwan   
8   Lubrication system   BIJUR (China)   
9   Water tank   China